Nickel Alloy Filler Metal
Catalog
Arialloy are carefully crafted using only the finest materials. Our production team offers superior craftsmanship with over 10 years of experience working with nickel alloy filler metal
Nickel Alloy Filler Metal Introduction
Nickel Alloy Filler Metal Overview
Nickel Alloy Filler Metal Supplier
As a professional nickel alloy filler metal manufacturer in China, Arialloy offers a broad selection of nickel alloy filler metal grades, wire diameters, straight lengths, spool sizes, coil weights, surface conditions, and packaging options to meet different welding procedure and specification requirements. Available forms include spooled welding wire and straight filler rods, with compositions corresponding to Inconel, Incoloy, Monel, Hastelloy, and other nickel alloy grades.
Nickel Alloy Filler Metal Product Features
Arialloy nickel alloy filler metal features consistent chemical composition, accurate diameter, good roundness, straight form, and a clean surface. Uniform wire geometry supports steady feeding and consistent melting, while the selected alloy composition helps the deposited weld metal achieve the required corrosion resistance, mechanical properties, and metallurgical compatibility.
Nickel Alloy Filler Metal Manufacture
Depending on the selected alloy, diameter, and supply form, production may involve billet preparation, hot working, solution heat treatment, pickling, repeated cold drawing, intermediate annealing, straightening, spooling, cutting, and final cleaning. Drawing reduction, annealing temperature, surface condition, and winding tension are monitored throughout production to maintain uniform diameter, consistent material condition, clean surfaces, and orderly winding without kinks or crossovers.
Nickel Alloy Filler Metal Inspection
Every nickel alloy filler metal lot is inspected according to the applicable material specifications and customer requirements. Chemical composition analysis, diameter and ovality measurement, surface examination, straightness checks, spool winding inspection, and cast and helix checks can be carried out as applicable. Weld deposit testing may also be performed when specified to verify welding performance and deposited metal properties. Each shipment is supplied with traceable heat and lot records, inspection reports, and complete quality documentation.
Nickel Alloy Filler Metal Standards
From production to inspection, we meet strict quality standards, addressing tolerance and chemical composition needs
AWS A5.02
AWS A5.14
Nickel Alloy Filler Metal Applications
We serving diverse industries, focus on strict quality control and full scale production, turning your vision into reality with professional expertise and attention to detail
CHEMICAL PROCESSING
GTAW, GMAW, and SAW joining of process piping, pressure vessels, reactors, heat exchangers, pumps, and valves; corrosion resistant overlay and dissimilar metal joints.OIL & GAS EXTRACTION
CRA pipe welding, clad linepipe overlay, subsea spool and manifold joints, wellhead repairs, sour service piping, riser fabrication, and dissimilar joining to carbon or low alloy steel.PETROCHEMICAL
Welding of hydroprocessing piping, reformer and furnace components, pressure vessels, heater tubes, high temperature manifolds, refinery repair work, and corrosion resistant weld overlay.POWER & NUCLEAR
Boiler superheater and reheater joints, steam generator tubesheet overlay, turbine component repair, nuclear piping welds, heat recovery equipment, dissimilar joints, and high temperature valve repairs.AEROSPACE & GAS TURBINE
Combustor and exhaust duct fabrication, hot section repair, turbine seals and shrouds, engine manifolds, aerospace tubing joints, dissimilar alloy welding, and high temperature brazed assemblies where applicable.MARINE & OFFSHORE
Seawater piping welds, ship exhaust system fabrication, desalination equipment, offshore platform piping, marine heat exchangers, subsea equipment repairs, and corrosion resistant overlay.POLLUTION & WASTE
Scrubber and stack liner welding, FGD equipment fabrication, waste incinerator repair, flue gas ducting, quench systems, wastewater equipment, and corrosion resistant cladding of carbon steel components.Available Grades
Available Grades for Nickel Alloy Filler Metal
Explore the full range of nickel alloy filler metal grades to expand your material choices and ensure you find the perfect nickel alloy
Nickel Alloy Filler Metal SHOW
Supplying Nickel Alloy Filler Metal
From initial samples to large scale production, we supply high quality nickel alloy filler metal and help you achieve your manufacturing goals.
Manufacturing Process
Nickel Alloy Filler Metal Manufacturing Process
The production process for Arialloy nickel alloy filler metal ensures precision, quality, and efficiency at every stage — From production to delivery, we translate your requirements into reliable manufacturing solutions.
Steel Making
Ingot Casting
Ingot
Heating
Hot Rolling
Hot Rolled Wire Rod
Annealing
Pickling
Cold Drawing
Hydrogen Annealing
Cold Drawing
Polishing
Filler Metal
Inspection
Analytic
Marking
Packing & Shipping
Customized Dimensions
Nickel Alloy Filler Metal Customization Scope
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Diameter
0.5-6.4 mm
Formula: m = D (mm) × D (mm) × L (m) × ρ (g/cm³) × π ÷ 4000
D = Diameter, L = Length, ρ = Density, π = 3.1415926…
Data Sheet
Nickel Alloy Filler Metal Data Sheet
Access the nickel alloy filler metal data sheet to gain in depth insights into size range, tolerance and delivery state, ensuring the selection of the optimal nickel alloy material for your project
Size & Tolerance
| Nominal Diameter | Solid Wire Tolerance | Tubular Cored Wire Tolerance | |||||
|---|---|---|---|---|---|---|---|
| GMAW/GTAW | SAW/EGW/ESW | ||||||
| in | mm | in | mm | in | mm | in | mm |
| 0.020 | 0.5 | ±0.001 | +0.01/–0.03 | — | — | — | — |
| 0.6 | |||||||
| 0.025 | |||||||
| 0.030 | ±0.002 | ||||||
| 0.8 | +0.01/–0.04 | +0.02/–0.05 | |||||
| 0.035 | 0.9 | ||||||
| 1.0 | ±0.04 | ||||||
| 0.045 | |||||||
| 3/64 | 1.2 | ±0.002 | |||||
| 0.052 | |||||||
| 1.4 | |||||||
| 1/16 | 1.6 | ±0.002 | +0.02/–0.06 | ||||
| 0.068 | ±0.003 | ||||||
| 0.072 | 1.8 | ||||||
| 5/64 | 2.0 | ||||||
| 3/32 | 2.4, 2.5 | ||||||
| 7/64 | 2.8 | ±0.003 | +0.01/–0.07 | ±0.003 | |||
| 3.0 | ±0.06 | +0.02/–0.07 | |||||
| 1/8 | 3.2 | ||||||
| 5/32 | 4.0 | — | ±0.004 | ±0.004 | |||
| 3/16 | 4.8 | — | |||||
| 5.0 | +0.02/–0.08 | ||||||
| 7/32 | 5.6 | ||||||
| 6.0 | |||||||
| 1/4 | 6.4 | ||||||
| 5/16 | 8.0 | ||||||
Upload Your Requirements
To begin, provide your contact details with the product type, dimensions, quantity, and required standards. If you have CAD drawings, specifications, or special tolerance requirements, please upload them
Receive a Quote & Design Review
Within 12 hours, we’ll send you a detailed quote and (custom) design for manufacturability (DFM) feedback. This ensures the cost feasibility of your custom project and gives you a clear idea of the costs involved
Confirm Your Order & Begin Production
Once you approve the quote and design, your project will enter our production queue the morning after we receive your confirmation
Shipping & Delivery
On average, custom production orders ship within 20–45 business days. In stock products and samples ship within 48 hours
Just 4 Steps
Custom Nickel Alloy Filler Metal Quotation Process
From detailed consultation to final delivery, we make custom nickel alloy filler metal orders simple and convenient. With exceptional customer service, we anticipate your needs, provide professional solutions, and ensure on time delivery
Nickel Alloy Filler Metal FAQs
Our team of experts is here to support you every step of the way, helping transform your vision into reality. Explore FAQs for related support
The regular diameter range includes 0.9, 1.0, 1.2, and 1.6 mm. We can produce nonstandard diameters to match the project specification.
A regular nickel alloy filler metal order is typically completed in about 30 days. Special grades, nonstandard dimensions, large quantities, or additional testing can extend the schedule.
Samples are free and only the logistics charge is payable. This sample policy applies to eligible specifications.
The normal inner and outer packing method for nickel alloy filler metal is: inner moisture protection and the reel, carton, or wooden case arrangement are confirmed according to diameter and supply form. Sea freight protection can be strengthened where the route involves extended humidity exposure.
Customized package identification is supported when the artwork is owned or authorized by the customer.
Dimensional inspection checks nickel alloy filler metal against the measurements and tolerances stated in the order. Only material that meets the approved specification and required results is released for shipment.
The smallest regular production order for nickel alloy filler metal is typically 200 kg.
The required nickel alloy filler metal standard should appear in both the quotation and purchase order. The quotation and purchase order identify the governing standard and its edition.