Nickel Alloy Applications for Chemical Processing

Chemical Processing Nickel Alloy Solutions

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Chemical processing systems frequently handle fluids that are highly corrosive, chemically unstable, or difficult to contain over long service periods. Nickel alloys provide a broad range of resistance to strong acids, alkaline solutions, chlorides, oxidizing chemicals, reducing media, solvents, and contaminated process streams. Nickel alloy applications for chemical processing commonly used in reactors, pressure vessels, storage tanks, columns, heat exchangers, condensers, piping systems, pumps, valves, agitators, and process tubing. Different alloy families respond differently to individual corrosion mechanisms: Hastelloy grades are often selected for severe mixed acid conditions, Monel performs well in certain reducing environments, and Inconel or Incoloy grades can combine corrosion resistance with elevated temperature strength

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INCONEL Alloy for Chemical Processing

Inconel alloys provide corrosion resistance, oxidation resistance, and mechanical strength for reactors, pressure vessels, heat exchangers, process piping, pumps, valves, condensers, and other equipment exposed to elevated temperatures, chlorides, acids, and aggressive process fluids

Mn: ≤ 1.00% Si: ≤ 0.50% Cu: ≤ 0.50%

Ai: 1.0%~1.7% Mn: ≤ 1.00% Cu: ≤ 1.00%

Ai: 0.8%~1.7% Si: ≤ 1.00% Mn: ≤ 1.00%

Ai: 1.8%~2.4% Si: ≤ 0.5% C: 0.15%~0.25%

Mo: 8%~10% Fe: ≤ 3.0% Ai: 0.8%~1.5%

Fe: ≤ 5% Nb+Ta: 3.15%~4.15% Co: ≤ 1%

Fe: ≤ 5% Nb+Ta: 3.15%~4.15% Co: ≤ 1%

Si: ≤ 0.50% Mn: ≤ 0.50% Cu: ≤ 0.50%

Ai: 2.5%~4% Nb: 0.5%~2.5% Mn: ≤ 1.0%

Co: ≤ 2.5% Si: ≤ 1.0% Mn: ≤ 1.0%

Mn: ≤ 1.00% Co: ≤ 1.00% Cr: ≤ 1.0%

Co: ≤ 3.0% W: ≤ 3.0% Fe: 1.0%~3.0%

Fe: ≤ 3.0% Co: ≤ 2.0% Mn: ≤ 1.0%

Fe: 2.0%~6.0% W: 2.5%~3.5% Co: ≤ 2.5%

Fe: ≤ 1.8% Co: ≤ 1.0% W: ≤ 0.8%

Fe: 4.0%~7.0% W: 3.0%~4.5% Co: ≤ 2.5%

Fe: ≤ 3.0% Co: ≤ 2.0% Cu: 1.3%~1.9%

Mo: 6%~8% Co: ≤ 5.0% Cu: 1.5%~2.5%

Mo: 4.0%~6.0% Co: ≤ 5.0% W: 1.5%~4.0%

Fe: ≤ 2.0% Co: ≤ 1.00% Si: ≤ 0.6%

Fe: ≤ 5.0% Si: ≤ 1.00% Mn: ≤ 1.00%

Mo: 8.0%~10% Co: 0.5%~2.5% Si: ≤ 1.0%

Hastelloy Alloy for Chemical Processing

Hastelloy alloys provide exceptional resistance to strong acids, oxidizing and reducing chemicals, pitting, crevice corrosion, and stress corrosion cracking. They are widely used in reactors, columns, scrubbers, heat exchangers, piping systems, agitators, pumps, valves, and chemical storage equipment

Incoloy Alloy for Chemical Processing

Incoloy alloys combine corrosion resistance, thermal stability, mechanical strength, and fabrication performance for chemical processing equipment handling acids, alkalis, chlorides, steam, and high temperature process media. Common uses include heat exchangers, vessels, piping, furnace components, condensers, and process tubing

Mn: ≤ 1.50% Si: ≤ 1.00% Cu: ≤ 0.75%

Mn: ≤ 1.50% Si: ≤ 1.00% Cu: ≤ 0.75%

Mn: ≤ 1.5% Ai+Ti: 0.85%~1.2% Si: ≤ 1.0%

Mn: ≤ 1.50% Si: ≤ 1.0% Cu: ≤ 0.75%

Mo: 2.5%~3.5% Cu: 1.5%~3% Ti: 0.6%~1.2%

Si: 1.0%~2.0% Mo: 1%~2% Mn: ≤ 1.50%

Cu: 3.0%~4.0% Mo: 2.0%~3.0% Mn: ≤ 2.0%

Mo: 6.0%~7.0% Mn: ≤ 2.0% Si: ≤ 1.0%

Mn: ≤ 2.00% Si: ≤ 0.50% C: ≤ 0.30%

Monel Alloy for Chemical Processing

Monel alloys offer excellent resistance to hydrofluoric acid, alkalis, salt solutions, seawater, and many reducing chemicals. Typical chemical processing uses include pumps, valves, heat exchangers, process vessels, piping systems, agitator shafts, fittings, fasteners, and fluid handling components

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Custom Nickel Alloy Quotation Process

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